Wing Cam - Live video from a Flying Wing.

Remember to visit our model airplane club, called SKM. Find their "Landing field" on the web at www.skm-rc.dk.

Now that we have these wonderful flying wings, which fly amongst the birds in the sky, why not make it possible to se what the birds se when they fly in the sky!!

Why not mount a camera on the wing and transmit live video directly from the wing to the ground, where I would sit with my screen looking "down" on all the little people on the ground. I have been looking several places on the internet for stings that could do the trick, and found a cheep -yet efficient method of transmitting the video signal to the ground.

First I bought a ATV transmitter kit from www.northcountryradio.com which emitted directly on 439.25 MHz (receive the signal directly on TV!!!) with 1 W. I used a B/W camera that I had bought a long time ago, but all of this used over 350mA at 12 V, which was way out of my scope. I never tested this equipment on a plane, because I simply could not believe that this was the way to do it - there had to be a simpler and more efficient way.

119-1930_IMG.JPG (35074 bytes)119-1929_IMG.JPG (38429 bytes)119-1928_IMG.JPG (32871 bytes) Old camera and a transmitter bought from www.northcountryradio.com

On several sites I found the link www.x10.com and how the products were used. The equipment is sold as wireless home surveillance equipment, but with easy alterations it will be capable of traveling amongst the birds in the sky.

I must admit that my deal was somewhat other than usual, because I got a used set, without the casing but this is not something that I planed on using anyway.

Links to other cam-on-plane sites

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Hacking the Equipment:

I dismantled the antenna (for curiosity reasons) and soldered the wires of. The antenna provided with the equipment is not ok, since the transmitter is directional, and the receivers antenna is not optimal for this job, so both are dispensable. (but remember to save the coaxial cables, since these are are used later in the project).

The Transmitter:

To be able to fit the transmitter in any model, and not break off the wires and damage the PCB, I made a small box for it. It was made from old thin shield plate from old VCRs/ TVs etc:

 119-1905_IMG.JPG (47829 bytes) Finding the right plates (without adjustment holes).

119-1911_IMG.JPG (37944 bytes)119-1915_IMG.JPG (35111 bytes) Cutting them out: Top And bottom are 46 x 46 mm / All sides are 46 x 15 mm This way the PCB fits perfectly inside (remember to place a isolating plate of some sort, in the bottom and top of the box, to make sure not to ruin anything).

119-1912_IMG.JPG (37320 bytes)119-1913_IMG.JPG (36645 bytes)119-1914_IMG.JPG (30640 bytes) First solder the Sides on to the bottom.

119-1926_IMG.JPG (24509 bytes)119-1927_IMG.JPG (27753 bytes)119-1925_IMG.JPG (22829 bytes) After fitting the PCB, solder the top of the box. Only solder the corners, since you want to be able to get in there again some time!!! 

The Transmitting Antenna:

For some better performance (Distance) of the transmitting signal, it is best to have a Dipol antenna or GP (or just a omni directional antenna), that has a propagation pattern similar to a doughnut.

119-1935_IMG.JPG (38824 bytes) 

Most of the signal will be transmitting out the side of the plane, which is mostly what we want!

The antenna can be made in several ways: I first made a dipole as described on the RC-CAM page, but this construction has a flaw, that is that the inner core might break in the joint (and you can only find out by removing 2 layers of heat shrink). This happens if the antenna is bend to much (to many times), and that was what I experienced on test flight - for hoping to increase the performance of the antenna, i placed it on the underside of the plane, which I used to land on!!! - Don't do that.

119-1907_IMG.JPG (31529 bytes)119-1924_IMG.JPG (22897 bytes) Dipole in double heat shrink under the wing.

So I thought of making a god old GP antenna, with the casing of the transmitter itself as part of the antenna (They are so great when they are so small).

The final result looks like this:

119-1964_IMG.JPG (26963 bytes)119-1957_IMG.JPG (37944 bytes) - And do I need to say that the result was much better that first test - Even better than expected.

This is how I build it:

  1. Cut 5 pieces of thick wire in 3 cm length, and solder the four pieces so they form a pyramid like shape.

  2. Solder the outer shield of the coax cable to the top of the pyramid, with the inner wire exposed and pointing to the skies.

  3. Solder the last 3cm piece to the inner core of the coax cable.

  4. Check that the distance from where the shielding ends on the coax cable and the end of the wire is exactly 3 cm - Adjust if necessary.

  5. Take a stick of this heat glue (from Bostick glue guns) and cut in 2 pieces that are 1 cm long.

  6. Cut these 2 in halves, so they form 4 half circles 1 cm long.

  7. Heat the center of them with a soldering iron till the center is fluid, and place it directly where you have the top of the pyramid, and the beginning of the topmost antenna wire. And do this on the other side with a new piece.

  8. The last 2 pieces are placed on top of the other two, to form a firm support for the Ground Plane Antenna feed point.

119-1987_IMG.JPG (23314 bytes) Observe the result of the glue used in step 5 - 8.

The Receiver:

The receiver is dismantled and besides removing the existing antenna, an external BNC is fitted to use on a much larger and signal amplifying antenna.
This will also help to be more experimental when finding new antenna designs.

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The Receiving Antenna:

I forgot to take pictures during the process, but I will try to describe how I did the construction. Building this antenna can be done in many ways, and the result and choice of materials is mainly determined by what's in stock (what's in the shed or commonly available).

I might consider making a YAGI-UDA 119-1939_IMG.JPG (46093 bytes) to se if t is a better choice.

Materials: 

I used the following formulas to make the antenna:

119-1937_IMG.JPG (36742 bytes)119-1936_IMG.JPG (22161 bytes) Taken from the best and the biggest 119-1941_IMG.JPG (27472 bytes) (The ARRL Antenna Book - ISBN: 0-87259-206-5)

Or you can download the antenna.xls file and find the dimensions needed, and even alter them to fit your own requirements.

The construction was as follows:

The antenna base:

  1. Make a circular or square plate of Ø=12,4 cm or side length of 12,4 cm.
  2. Make a hole to fit the antenna connector (and the 4 mounting screws). The antenna connector should be placed off center on the conducting plate, by the radius of the used tube (off center by 2 cm in my case).
  3. Take the piece of Plexiglas mentioned above, and convert it into 3 round plates that just fit inside the tube, These will hold the full length of the antenna together with glue.
  4. Remove some of the side of the Plexiglas plates, to make room for soldering the antenna wire (se pictures - will be noticeable when fitting).
  5. Fit the antenna connector by only screwing the 2 screws placed closest to the edge of the conducting plate.
  6. Place the 3 Plexiglas plates in the center of the conducting plate, and drill holes through the plates. These holes will also go through the antenna connectors mounting holes facing the middle.
  7. Screw in the 2 screws, making the antenna connector fully mounted.
  8. Drill a third and forth hole through the Plexiglas plates, but on the other side of center, to give a more even mounting.
  9. Screw in the last screws, and tighten them all up.

119-1921_IMG.JPG (25046 bytes)119-1990_IMG.JPG (28754 bytes) "X" marks the center of the tube and the Aluminium plate.

The tube:

  1. Cut the tube in a length of no less than 53 cm,
  2. Saw out a piece of the tube and at the bottom of the tube, to be able to fit the antenna wire to the antenna connector (se pictures - will be noticeable when fitting).
  3. Apply a 2 component epoxy glue to the outside of the 3 layers of Plexiglas, and slide the tube outside the 3 layers and set it to rest until the glue has dried.
  4. Now you find your 1 mm antenna wire, and cut some small pieces of duck tape (for holding the wire).
  5. Take a ruler and measure the coil spacing of 3,14 cm from the end of the antenna connectors soldering point, and up the tube to the end, and mark these with a marker (There should be about 17 markings on the tube).
  6. Solder one end of the antenna wire to the antenna connector.
  7. Start winding, and hit the markings you just measured. Once you have done about 4 or 5 windings, you place a piece of duck tape, to hold it in place.
  8. When you reach the end, you drill a hole to pull the wire through, and continue on the inside for 1 cm - This will lock the windings.
  9. Now you take one long piece of duck tape and place all along the outside, to hold all the windings.

119-1916_IMG.JPG (21031 bytes)119-1917_IMG.JPG (22217 bytes)

119-1991_IMG.JPG (18809 bytes) Observe the cut in the tube to solder the antenna wire on the antenna connector

Now its time for the antenna impedance matching:

  1. The goal is to have a piece of metal sheet places half a winding from where you mount the antenna wire to the antenna connector.
  2. Find a suitable soldable material and cut it to pieces to match the winding as shown.
  3. Solder it on the already fitted antenna wire as shown. (Be sure that the matching metal does NOT touch the Aluminium plate - there should be about 1 mm space between them)

119-1992_IMG.JPG (19660 bytes) And see image above.

Now you are more or less done. The last part shouldt have been done with a proper measuring equipment, but I am not so lucky to have such a monster in my closet.

119-1954_IMG.JPG (84054 bytes)119-1955_IMG.JPG (76444 bytes) Equipment in use.

119-1906_IMG.JPG (29851 bytes)119-1908_IMG.JPG (20637 bytes)119-1909_IMG.JPG (33899 bytes)119-1910_IMG.JPG (22528 bytes)119-1923_IMG.JPG (32394 bytes) Testing its possibilities.

This is some grabbed stills from second flight, They are OK, But the grabber is NOT optimal (200,- DKR - Using the Printer port).  

grab16.jpg (18197 bytes)grab17.jpg (28188 bytes)grab18.jpg (25829 bytes)grab19.jpg (27722 bytes)grab20.jpg (17647 bytes)grab21.jpg (16850 bytes)grab22.jpg (25233 bytes)grab23.jpg (23812 bytes)grab24.jpg (18616 bytes)grab27.jpg (16133 bytes)grab28.jpg (13254 bytes)grab29.jpg (16386 bytes)grab30.jpg (15175 bytes)grab31.jpg (18540 bytes)grab33.jpg (16303 bytes)grab34.jpg (14748 bytes)grab35.jpg (16648 bytes)grab37.jpg (17905 bytes)grab38.jpg (27206 bytes)grab39.jpg (15363 bytes)grab40.jpg (19544 bytes)grab42.jpg (12680 bytes)grab45.jpg (16529 bytes)grab46.jpg (17719 bytes)grab47.jpg (13626 bytes)grab49.jpg (16631 bytes)grab50.jpg (22669 bytes)grab9.jpg (17430 bytes)

grab8.jpg (70187 bytes) Ups - No connection

I also have some AVIs but they would quickly fill up this web site!

119-1943_IMG.JPG (65466 bytes)119-1952_IMG.JPG (79431 bytes)119-1953_IMG.JPG (63452 bytes)119-1956_IMG.JPG (40058 bytes)119-1958_IMG.JPG (39492 bytes)119-1959_IMG.JPG (50287 bytes)119-1960_IMG.JPG (30941 bytes)119-1961_IMG.JPG (51980 bytes)119-1962_IMG.JPG (50865 bytes)119-1963_IMG.JPG (47400 bytes)119-1965_IMG.JPG (28403 bytes)119-1966_IMG.JPG (32374 bytes)

These are pictures of the equipment mounted on the flying wing. Observe that I placed an extra Servo to be able to tilt the camera up and down. This made the view adjusting much easier. 
When I land the plane, I point the camera up, to prevent dirt ant other particles to damage the camera lens.

Desperately seeking a monitor

What I am desperately missing, is some kind of monitor that will enable me to view the live video, directly on a screen. The video grabber is really a last solution, because no other way was found.

The requirements for the monitor/viewing device is:

Preferable a LCD - TFT monitor - used in cars, real airplanes etc. But I have also been looking for a scrap video camera, where the viewfinder would work, and I just needed to remove the viewfinder and mount it on a helmet or a pair of glasses. This would be permanently fitted on my right eye, to give a birds view. - But video cameras seem to disappear into thin air when they break. I haven tried almost every service shop, and they don't have anything for scrap!!!

Please.... if you have one for the waste basket, please throw it MY way.

Remember to visit our model airplane club, called SKM. Find their "Landing field" on the web at www.skm-rc.dk.

Any questions or comments. Please feel free to contact me.

Email me at - kimfmx@gmail.com